Block boiler technologies. Block-modular boiler systems and installations
Depending on the number of installed boilers and the capacity of the boiler house, one-, 2-, 3- and 4-module versions are provided. The power range is 50 kW - 30.6 MW.
Depending on the fuel used, modular boiler plants are of the following varieties:
- modular diesel boilers
- Modular boiler houses of the combined version, operating on diesel fuel and gas
- modular gas boilers
In the basic version, block boiler plants involve the separation of the network and boiler circuits using heat exchange equipment (closed or independent thermal scheme). This scheme ensures the safety of equipment from the negative effects of heating networks: temperature and pressure drops, poor water quality.
Block-modular boiler plants: main advantages
- No need to build separate buildings for the boiler roomModular boiler rooms
- Saving time and costs when installing a boiler room from modules
- Block-modular gas boilers are quickly put into operation
- Convenient transportation of the boiler room
- A modular gas boiler does not require connection to a heating main running along the street, as a result of which the price of its maintenance is much lower than for a stationary boiler installation
- Manufacturers of modular boiler houses have provided the possibility of self-regulation of the intensity of heating
- Automated unit-modular boiler houses using waste oil or other types of fuel allow to operate boiler equipment without operators. The external warning system reports in a timely manner about a malfunction in the boiler room, or a deviation from the programmed steam generation parameters, as well as the water heating temperature for the heating and hot water supply system. Such a block boiler house is especially advantageous, since the price of its maintenance is much lower, due to the absence of costs for maintenance personnel. The modular boiler plant is designed in such a way that it does not require constant intervention of maintenance personnel during operation. The control panel can be located outside the boiler building.
- The cost of a modular boiler house is significantly less expenses for the organization of a stationary block boiler house. To buy a modular boiler house, you do not need to draw up a project, obtain its approval from the relevant permitting organizations, and then build a separate room for the installation of boiler equipment and water treatment equipment. This applies to liquid fuel boilers and gas boilers with a capacity of less than 90 kW. In the case of gas boilers with a capacity of more than 90 kW, a project and delivery to Rostekhnadzor is required.
- The cost of a modular boiler house assembled at our production site is low, which allows you to save on design and construction work, since a special foundation is not required for block boiler houses
- A block gas boiler house or a block boiler house using other types of fuel is put into operation immediately after completion of work on connection to public utilities and commissioning
- Block-modular boiler rooms comply with domestic and European security standards environment. Modern environmentally friendly equipment and Hi-tech allow minimizing emissions of harmful substances. Modular and block-modular boiler systems are equipped with boilers with a three-way flue gas system, which reduces CO emissions, and burners with low NOx emissions
- Silencers chimneys and noise-absorbing hoods for burners provide an acceptable noise level limit
- Full compliance with the requirements of the fire inspection and SES is a prerequisite that accompanies our installations.
We offer you the production and construction of modular boiler rooms for every taste suitable for your requirements. The estimate for a block-modular boiler house is drawn up according to the project or questionnaire and clearly corresponds to your TOR. For the northern regions, we also recommend ordering insulated fuel storage to avoid thickening of used oil stocks in winter period. Boiler companies "Pallada" are equipped with burners from leading manufacturers in Europe and America. Universal burners of our block-modular boiler houses at the best prices allow customers to save money on heating industrial and residential complexes.
The cost of block-modular boiler houses manufactured by Pallada | ||||
Fuel type Power, type | Notes | Boiler cost (type of: in used oil) | Boiler room price (type of: diesel) | Boiler cost (type of: gas) |
KTBM 100 kW | based on one boiler | 1 440 000,00 | 1 260 000,00 | 1 350 000,00 |
KTBM 200 kW | based on one boiler | 1 620 000,00 | 1 530 000,00 | 1 620 000,00 |
based on two boilers | 2 160 000,00 | 1 800 000,00 | 1 980 000,00 | |
KTBM 300 kW | based on one boiler | 2 070 000,00 | 1 710 000,00 | 1 800 000,00 |
based on two boilers | 2 430 000,00 | 2 160 000,00 | 2 250 000,00 | |
KTBM 400 kW | based on one boiler | 2 340 000,00 | 1 890 000,00 | 2 340 000,00 |
based on two boilers | 2 520 000,00 | 2 160 000,00 | ||
KTBM 500 kW | based on one boiler | 2 700 000,00 | 2 070 000,00 | 2 520 000,00 |
based on two boilers | 2 880 000,00 | 2 430 000,00 | ||
KTBM 700 kW | based on one boiler | 3 060 000,00 | 2 520 000,00 | 3 060 000,00 |
based on two boilers | 3 870 000,00 | 2 970 000,00 | ||
KTBM 1000 kW | based on one boiler | 3 690 000,00 | 2 970 000,00 | 3 915 000,00 |
based on two boilers | 4 680 000,00 | 3 510 000,00 |
Factory quality, reasonable price, large selection of configurations. It is for these advantages that modular boiler plants are valued, the high-quality installation of which is performed by INTES LLC. Do not worry if you have not yet decided on the choice and you only have a sketch of the future project. This will be enough for our specialists to start work. In addition to the installation of modular boiler rooms, the organization provides a full range of services, including:
- technical and information support on the installation of a block boiler;
What is the complexity of installing modular boilers?
Doing everything yourself and saving money is the goal pursued by people whose budget is significantly limited. In this case, it will be difficult to avoid a whole series of problems and troubles. Installation of a block boiler house is accompanied by difficulties even at the stage of equipment selection. The manager of the supplier company will not delve into all the technical details and features of the project and will offer modular boiler plants, which in the end will absolutely not match either in size or in power. To avoid this, you should abandon the independent installation of equipment and turn to professionals. There are some peculiarities in the process of installation of a block boiler plant on a pre-prepared site, as well as subsequent piping and commissioning. When ordering the whole range of works from INTES LLC, you get the opportunity to save money, and it is easy to check: send a request, and in a few hours you will find out the final cost of the work! |
Submit your application
Prices for block-modular boiler rooms | ||
NAME | Power, mW | Cost, rub with VAT |
Boiler plant 100 kW | 0,1 | from 2 155 000 |
Boiler plant 200 kW | 0,2 | from 2 950 000 |
Boiler plant 300 kW | 0,3 | from 3,760,000from 3,760,000from 3,760,000 |
Boiler plant 400 kW | 0,4 | from 3 900 000 from 3 900 000 from 3 900 000 |
Boiler plant 500 kW | 0,5 | from 4 110 000from 4 110 000from 4 110 000 |
Boiler plant 600 kW | 0,6 | from 4 345 000from 4 345 000from 4 345 000 |
Boiler plant 700 kW | 0,7 | from 4 905 000from 4 905 000from 4 905 000 |
Boiler plant 800 kW | 0,8 | from 5 200 000 |
Boiler plant 900 kW | 0,9 | from 5 800 000 |
Boiler plant 1000 kW | 1 | from 6 10 000 |
Boiler plant 1200 kW | 42401 | from 6 600 000 |
Boiler plant 1400 kW | 42461 | from 7 100 000 |
Boiler plant 1600 kW | 1,6 | from 7 430 000 |
Boiler plant 1500 kW | 1,5 | from 7 840 000 |
Boiler plant 2000 kW | 2 | from 8 464 000 |
Boiler plant 2250 kW | 2,25 | from 8 635 000 |
Boiler plant 2500 kW | 2,5 | from 8 770 000 |
Boiler plant 2150 kW | 2,65 | from 8 840 000 |
Boiler plant 3000 kW | 3 | from 9 175 000 |
Boiler plant 3500 kW | 3,5 | from 9 230 000 |
Boiler plant 4000 kW | 4 | from 9 775 000 |
Boiler plant 4500 kW | 4,5 | from 10 000 000 |
Boiler plant 5000 kW | 5 | from 10 425 000 |
Boiler plant 5500 kW | 5,5 | from 11 145 000 |
Boiler plant 6000 kW | 6 | from 12 235 000 |
Boiler plant 6500 kW | 6,5 | from 13 270 000 |
Boiler plant 7000 kW | 7 | from 14 900 000 |
Boiler plant 7500 kW | 7,5 | from 15 350 000 |
Boiler plant - 8000 kW | 8 | from 16 935 000 |
Boiler plant - 8500 kW | 8,5 | from 17 610 000 |
Boiler plant - 9000 kW | 9 | from 17 835 000 |
Boiler plant - 9500 kW | 9,5 | from 18 735 000 |
Boiler plant - 10000 kW | 10 | from 18 905 000 |
Boiler plant - 11000 kW | 11 | from 19 130 000 |
Boiler plant - 12000 kW | 12 | from 20 625 000 |
Boiler plant - 13000 kW | 13 | from 21 435 000 |
Boiler plant - 14000 kW | 14 | from 22 335 000 |
Boiler plant - 15000 kW | 15 | from 23 100 000 |
Boiler plant - 16000 kW | 16 | on request |
Boiler plant - 17000 kW | 17 | on request |
Boiler plant - 18000 kW | 18 | on request |
Boiler plant - 19000 kW | 19 | on request |
Boiler plant - 20000 kW | 20 | on request |
Boiler plant - 22000 kW | 22 | on request |
Boiler plant - 24000 kW | 24 | on request |
Boiler plant - 26000 kW | 26 | on request |
Boiler plant - 28000 kW | 28 | on request |
Boiler plant - 30000 kW | 30 | on request |
Boiler plant - 35000 kW | 35 | on request |
Boiler plant - 40000 kW | 40 | on request |
Boiler plant - 45000 kW | 45 | on request |
Boiler plant - 50000 kW | 50 | on request |
SPECIAL OFFER
BOILER ROOMS AVAILABLE from 0.3 to 3 MV
Favorable conditions for the purchase of boiler rooms PROMETHEUS:
1.0 MW - from 1 600 thousand rubles.
QUALITATIVELY. Don't believe the words! Come and see for yourself!You get a QUALITY product FAST and AT a SUPER PRICE
Detailed information by phone +7(495) 781-79-69
When ordering boiler rooms from us, you get high quality boiler rooms from the manufacturer, service maintenance and advice from our help center.
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Block-modular boiler rooms- a special product in the field of thermal power engineering and, perhaps, nowhere in the world is demanded as much as in Russia. Such popularity in Russia contributes to a number of reasons. A distinctive feature of block-modular boiler houses is delivery in the form of blocks (modules). Depending on the capacity, boiler rooms can be supplied in one or several blocks.
Our company is one of the leading manufacturers of modular boiler rooms. We have developed two types of boiler houses placed in one block-module and delivered to the Customer in 100% factory readiness. These are gas boilers of the GEFEST series (capacity from 0.3 to 4.0 MW) and diesel boilers of the PROMETEY series (capacity from 0.3 to 3.5 MW).
Block-modular boiler rooms usually classified according to two criteria - by type of fuel and by type of coolant (water, superheated water, saturated and superheated steam, thermal oil).
Most in demand block-modulargasboiler houses operating on natural, associated or liquefied gas. Our company produces gas block-modular boilers with a capacity of up to 50 MW. You can get more detailed information about gas BMCs in the section.
The next most popular class of boiler rooms is block-modulardieselboiler houses, as well as boilers operating on other types of liquid fuels (fuel oil, heating oil, etc.) are also produced by our company with a capacity of up to 50 MW. Detailed information about the advantages and disadvantages of diesel (liquid fuel) boilers can be found in the section.
In one large class by type of fuel can be combined solid fuel block-modular boiler rooms. Solid fuels include: coal, peat, firewood, wood chips, fuel granules (pellets), cake and husks of grain and oilseed crops.
Due to the large size of boiler blocks and fuel storages, as a rule, solid fuel block-modular boiler houses are produced with a capacity of up to 5-10 MW, depending on the type of fuel.
In the classification by type of heat carrier, the most popular are boiler houses, in which water with a temperature of up to 115 ºС is used as a heat carrier. These boiler houses include block-modular boiler rooms of the PROMETEY and GEFEST series.
The next most popular class are steam block-modular boiler houses. As a rule, they are used for industrial and technological needs. Our company produces steam boilers with a capacity of up to 40 t/h of steam.
In some cases, when required heat coolant (up to 300-320 ºС) are used thermal oil block-modular boiler rooms.
Block-modular boiler houses (BMK) are one of the activities of Energia and Co LLC. We supply and install block heat generating complexes, with subsequent maintenance.
- obtaining initial permits;
- design (with approvals);
- installation work;
- commissioning works;
- act of form 14, 14a, 15, 16
- maintenance and repair gas equipment;
- maintenance of safety and regulation automation.
The block-modular gas boiler house includes a full range of equipment designed for supplying hot water in systems of hot water supply, heating or for technical purposes. All equipment is assembled in modules and ready to work.
Along with the delivery of the equipment, the customer receives passports for boilers and other main equipment, factory certificates for equipment and materials, operating instructions and maintenance, as well as a certificate of conformity and permission for the industrial use of equipment in Russia.
BMK consist of one or several transportable block - modules of full factory readiness. The dimensions of the block module of three types are shown in the table. The dimensions of the modules correspond to the overall standards for transportation within the territory of the Russian Federation.
Block type | BUT | B | AT |
Length, m | 6,0 | 9,0 | 11,5 |
Width, m | 3,0 | 3,0 | 3,0 |
Height, m | 3,0 | 3,0 | 3,0 |
We supply modular gas boilers with an installed capacity of 0.50 MW, with the installation of up to 3 boilers with a unit capacity of not more than 3500 kW each. The performance of the BMK series can be expanded by installing additional block modules of the appropriate type with boilers and auxiliary equipment.
boiler room type |
quantity boilers |
quantity modules |
Installed power range |
Overall dimensions of the boiler room (m) |
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Gcal/hour |
length |
width |
height |
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* to see the scheme and layout of the boiler room, follow the link of the required type of order.
In the presented (basic) type range of BMK, boilers of Russian and foreign manufacturers are used:
Russia: ZIOSAB, REMEKS, OAO Stroytransgaz;
Italy: Unical, Ferroli, I.VAR;
Germany: Viessmann, Buderus.
As well as the following accessories:
Burner devices "Cuenod" (France),
Pumps "DAB" (Italy),
Lamellar heat exchangers "Ridan" (Russia),
Membrane expansion tanks VAREM (Italy).
At the request of the customer, a modular gas boiler house can be equipped with main and auxiliary equipment from other manufacturers.
When designing the BMC are determined possible options arrangement of modules taking into account their switching. Features of the place of its installation, such as an elongated or L-shaped platform. Volumes to be heated estimated flow hot water, average daily air temperatures during operation are also taken into account when determining the required power of the boilers.
Transportation of block modules is carried out by logistics companies by rail or road. At the same time, the overall parameters of the structures are in full compliance with the standards. Russian Federation, which are established for transported products.
Stages of delivery and installation of block-modular boiler houses:
1. Delivery of block modules to the place of installation is carried out;
2. Assembly of ready-made block modules of the boiler house at the place of operation into a single structure on a prepared foundation;
3. Docking of internal pipelines;
4. Connection of instrumentation and automation between blocks;
5. Chimney installation;
6. Connection of external flues to the chimney;
7. Connection to external engineering communications (water, gas, sewerage, grounding);
8. Laying power and control cables to the equipment of the boiler room;
9. Checking the tightness of systems by filling with water and removing air.
The estimated time for the development and manufacture of a block-modular gas boiler is:
Power from 0.05 MW - 0.5 MW - up to 30 working days.
Power from 0.5 MW - 2 MW - up to 40 working days.
Power from 3 MW - 6 MW - up to 60 working days.
Power from 7 MW - 15 MW - up to 80 working days.
Power from 15 MW - from 80 working days.
Installation work at the Customer's site is carried out from 1 to 10 working days.
Start-up and adjustment works are carried out in 5 - 30 calendar days.
The BMC complex includes:
- block-modular building, consisting of transportable block modules;
- boilers with burners;
- internal gas and/or liquid fuel equipment;
- block of the internal contour of network water;
- hot water preparation unit (DHW);
- block of network water pumps (options for several independent circuits are possible);
- block of pumps for hot water supply (DHW);
- unit for chemical water treatment of source water for feeding and maintaining static pressure in the heating network;
- auxiliary equipment of the boiler room;
- power supply panel;
- control panel for the operation of the boiler room (can be combined with a power supply panel);
- electrical equipment;
- heating system and supply and exhaust ventilation;
- fire - burglar alarm;
- gas pollution alarm for methane and CO;
- nodes for commercial accounting of supplied thermal energy, consumption of tap water, consumption of make-up
- water, fuel consumption and consumed electricity;
- control panel for remote control of the operation of the boiler room;
- chimneys.
Technological schemes of BMK provide for the following temperature conditions operation:
- for heating and ventilation - water according to the schedule - 95/70°С, 105/70°С;
- for hot water supply - water - 55°С (60°С);
- for technological needs - on the instructions of the customer.
Management of all equipment installed in different units, and even management of the local network of boiler houses can be carried out from a single dispatcher post. The boiler room control system may include means of graphical display of its parameters in real time, an electronic log, remote control tools using a network or mobile connection.
The operability of the modular gas boiler is monitored on a remote control panel by indicating alarms with sound and light alarms: fire, intrusion, malfunction, CO, CH4 gas pollution, solenoid valve actuation, power failure.
LLC "Security Technologies"
As a customer, we are completely satisfied with the quality of products and services. In the course of production, the wishes of the customer were taken into account as much as possible. The company TPK "Stella" delivered right on time in accordance with the contract. The product meets all the stated requirements.
All technical issues that arise in the process of work are resolved professionally and promptly. We also want to note the professionalism and undoubted competence of the company's employees.
We believe that we did not make a mistake in choosing a supplier and we will be glad to continue our cooperation, we wish you successful development and reaching new heights in business!”
D. V. Natyrov
General Director Director of Security Technologies LLC
LLC "Irbis"
On behalf of the LLC "Irbis" we express our sincere gratitude to you!
LLC TPK "Stella" repeatedly performed work according to the contract for the supply of goods of various assortments.
During our joint work, the company's employees have shown their high professionalism. We would like to note that TPK "Stella" has highly qualified personnel and modern engineering equipment. It is important that the company not only monitors the quality of the work performed, but also takes into account all the wishes of the Customer.
LLC TPK "Stella" completed its work according to the deadline specified in the contract.
Upon completion of production, the company's employees promptly prepared the accompanying documents.
We are confident in the trustworthiness and responsibility of Stella Commercial and Industrial Company, which demonstrates our long-term cooperation.
Director of LLC "Irbis"
T. V. Domanovskaya
LLC "AT Group"
“With this letter, we express our sincere gratitude to the company TPK Stella LLC for the professionally performed work.
At all stages of cooperation, the company has established itself as a reliable partner.
The delivery dates were met despite the large volume of purchases.
We would like to note the professionalism of the employees of the design bureau of TPK Stella. Our problem was solved as efficiently as possible in the shortest possible time.
We sincerely wish your company prosperity and further success in the implementation of new projects!”
P. N. Shelokhanov
General Director of InzhStroyProekt LLC
Yugorskneftegazstroy LLC
“During the time of working with us, TPK Stella LLC has established itself as a conscientious and reliable supplier. We express our gratitude to you and look forward to a long and fruitful mutually beneficial cooperation.”
M. Yu. Bespalov
Head of OMTS LLC "Yugorskneftegazstroy"
LLC "Light metal structures"
We hereby confirm that TPK Stella LLC has successfully delivered a tank for LPG (gas tank) to Light Metal Constructions LLC
The resulting equipment meets high quality standards. The delivery was carried out exactly on time in accordance with the supply contract.
During our cooperation, we have made sure that TPK Stella is a reliable partner that fulfills its obligations in a timely and quality manner. Separately, we would like to note the high-quality information support provided by Stella to our company across the entire range of manufactured equipment.
TPK "Stella" is a reliable supplier, showing competence, attention and efficiency at all stages of the project.
We highly appreciate the strong partnership relations that have developed between our organizations and wish you prosperity, production success, economic and financial well-being.
We look forward to further cooperation and strengthening of relationships for the benefit of our enterprises.
General director M.A. Bathrobes